Detailed Description of CAP Plastic Shuttering Boards
CAP Shuttering Boards are high-performance, eco-friendly construction panels designed for concrete formwork applications. Made from a unique blend of industrial-grade recycled plastics, aluminum oxide, and XLP metals, these boards offer superior durability, water resistance, and a smooth finishmaking them an ideal replacement for traditional plywood, steel, or PVC shuttering.
Key Features:
Waterproof & UV-Resistant Does not absorb moisture, swell, or degrade under sunlight.
Rust & Decay Proof Unlike steel or plywood, it does not corrode or rot.
High Reusability Can be used 60+ times (Premium Grade) and up to 100 times with proper care, far exceeding plywood (15x) and steel (50x).
Smooth Matt Finish Ensures excellent concrete surface quality without additional polishing.
Lightweight Yet Dense (1100-1320 kg/m) Easier handling than steel while maintaining structural strength.
Eco-Friendly & Recyclable Made from sustainable materials, reducing environmental impact.
Advantages of CAP Shuttering Boards
Longer Lifespan & Higher Repetitions
Premium Grade: 60+ reuses (vs. plywoods 15 or steels 50).
Proper maintenance (cleaning, stacking, oiling) can extend life to 100+ cycles.
Cost-Effective Solution
Lower long-term cost due to reusabilitysaves 40-60% compared to plywood over time.
No maintenance costs (unlike steel, which requires anti-rust treatment).
Superior Concrete Finish
Smooth, matt surface eliminates the need for plastering or additional finishing.
No sticking or stainingconcrete releases easily without residue.
Easy Handling & Installation
Lightweight compared to steel, reducing labor effort.
No specialized tools requiredcan be cut and fixed like plywood.
Buyback Guarantee (40% Value)
Manufacturer offers 40% buyback after project completion, reducing net cost further.
Eco-Friendly Choice
Made from recycled industrial plastics, reducing landfill waste.
No toxic chemicals (unlike treated plywood).
Why Choose CAP Shuttering Over Alternatives?
Parameter |
Plywood |
Steel |
PVC |
CAP Shuttering |
Reusability |
15x |
50x |
40x |
60-100x |
Waterproof |
No (swells) |
No (rust) |
Yes |
Yes |
Rust/Decay Proof |
No |
No |
Yes |
Yes |
Eco-Friendly |
No (deforestation) |
No |
No |
Yes (recycled) |
Concrete Finish |
Good |
Smooth |
Smooth |
Smooth (matt) |
Buyback Option |
No |
No |
No |
Yes (40%) |
Cost Efficiency |
Moderate |
High |
Low |
Best (long-term) |
Cost-Effectiveness Breakdown
Plywood: Costs ~800-1200 per sheet but lasts only 10-15 uses.
Steel: High upfront cost + maintenance (anti-rust treatment).
CAP Shuttering:
Higher initial cost than plywood but lasts 4-6x longer.
40% buyback after project recovery reduces net expense.
No replacement/maintenance costssaves labor and material over time.
Example:
If a CAP board costs 3000/sheet, after 60 uses, cost per use = 50.
Plywood at 1000/sheet for 15 uses = 66 per use + no buyback.
Buyback Option (40% Guarantee)
After project completion, return undamaged boards to the manufacturer for 40% refund.
Ensures lower net investment and promotes circular economy.
Conclusion: Ideal for Contractors & Builders
CAP Shuttering Boards are the smartest choice for modern construction due to:
Unmatched durability (60-100 reuses).
Perfect concrete finish every time.
40% buybackmaximizing ROI.
Eco-friendly & low maintenance.
Contact MRP EXIM for Bulk Orders & Custom Sizes:
+91 78740 75811 |
mrpeximproducts@gmail.com Ahmedabad, Gujarat, India.
CAP Plastic Shuttering Boards - Product Specifications
Specification Category |
Details |
Notes |
Outdoor Usage |
Yes |
UV resistant and waterproof |
Thickness |
12mm, 18mm |
Two standard options |
Load Capacity |
50 kN/m (estimated) |
Confirm with manufacturer |
Moisture Content |
0% |
Completely waterproof |
Density |
Standard: 1100 kg/m Premium: 1320 kg/m |
Higher density for premium grade |
Grade |
Standard (30+ reps) Premium (60+ reps) |
Premium offers more repetitions |
Core Material |
Industrial-grade mixed plastic (60%/52%) Aluminum Oxide (25%/23%) XLP Metals (15%/25%) |
Composition varies by grade |
Material |
Composite plastic |
Recyclable and eco-friendly |
Plywood Type |
N/A |
Plastic alternative to plywood |
Usage |
Concrete formwork and shuttering |
For construction applications |
Glue |
N/A |
Molded material, no adhesive |
Face/Back |
Both sides smooth & matt finish |
Uniform surface quality |
Feature |
Waterproof, rust-proof, 40% buyback option, High reusability |
Key advantages |
Tolerance |
Length/Width: 5mm Thickness: 1mm |
Precise manufacturing |
Size |
8x4 ft, 8x3 ft, 7x3 ft, 6x4 ft, 2x3 ft |
Standard sizes |
Formaldehyde Emission |
0% |
No toxic emissions |
Glue Type |
N/A |
Not applicable |
Surface Finish |
Smooth matt finish |
Both sides identical |
Thermal Conductivity |
0.25 W/mK (estimated) |
Confirm with manufacturer |
Water Absorption |
0% |
Fully impervious |